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October 2008

SolidWorks Tips and Tricks





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  PDMWorks - Work Group and Enterprise Data Management

Instant3D Did You Know?
Creating, Storing and Re-using Design Knowledge can be challenging at times.  DFMEA document - a repository for Design Knowledge and Considerations - should always be made available with the Design data with appropriate security and contro.


Design Considerations

During the evolution of a design of a product, sub-system or component, several factors come into consideration to influence the Fit, Form and Functional aspects.  Design Failure Modes and Effects Analysis ( DFMEA ) helps deliberate on the critical aspects of the design in relation to its failure modes (performance).  Integrating DFMEA as a part of the Design Document (CAD) and ensuring the same is used for Design Validation should form the heart of the product design and development.  The advantages of this approach are many fold:
  1. Design Assumptions and Knowledge are Documented
  2. Validation ensures that all aspects of design are accounted
  3. Criticality analysis increases reliability
  4. Embedded documentation with integration to CAD design ensure Data availability, Re-use and Reduction / Elimination of errors
SolidWorks helps integrate DFMEA as a part of the Design Document.

SolidWorks Integrated Knowledge Management

Design Binder - Embedding Design KnowledgeSolidWorks provides a Design Binder on the Feature Manager Design tree, enabling Design Engineers to integrate any product related information such as design considerations,  failure analysis reports, test reports, manufacturing considerations, design calculations,  design reviews, minutes of meetings during design evolution among others.

Such a document can be password protected to ensure confidentiality.  Moreover, embedding the document inside of SolidWorks ensures it is always accessible to the team members so that critical design considerations are known and adopted by all members of the project.

Design Journal is a powerful mechanism to ensure that critical and valuable design data is available for re-use as a part of the design process without being individual-specific knowledge.  This is extremely important for any organization in terms of Intellectual Property Rights (IPR) considerations and product value.  The knowledge wealth gets retained by the organization and put to re-use thereby eliminating re-construction of design data.
Design Journal - Embedding Design Data inside SolidWorks


Integration of DFMEA within SolidWorks
Embedding DFMEA document inside SolidWorksDFMEA forms the heart of the Design process.  It is critical for the success of the product and is a reflection of Design confidence and reliability.

DFMEA calculations, typically done using Microsoft Excel, can be embedded inside the Design Binder with a link to the file for automatic update.

Integration of DFMEA with Design Calculations and Parametric Dimensional Variables and Equations is a powerful way to express design intent.

This can be easily extended to a Family of parts and assemblies using Design Tables.

When the Design is revisited at a later date by any person (not necessarily the initial design engineer) the entire gamut of design considerations and product design evolution are available for re-use.  This saves time, cost, re-work and eliminates errors.
DFMEA Worksheet Format inside SolidWorks

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